In recent years, the textile industry has faced many opportunities and challenges of transformation and upgrading. The upgrading of the consumer side requires the continuous improvement of the production capacity and efficiency of the supply side, higher quality products, fast response flexible production chain, and more efficient production coordination and management. At the same time, with the disappearance of the population dividend in China, the national and local environmental protection policies have been continuously tightened, coupled with the rise of international trade protectionism in recent years, The cost of many textile enterprises has risen sharply, and the profit space has been continuously compressed.

More and more entrepreneurs in the textile industry realize that the transformation of informatization, digitalization and intelligence has become the key to improve the competitiveness of enterprises.

Industrial intelligence helps printing and dyeing enterprises reduce costs and increase efficiency

English Printing and Dyeing Co., Ltd. (hereinafter referred to as English Printing and Dyeing), located in Keqiao, Shaoxing, uses industrial intelligence to help printing and dyeing enterprises reduce costs and increase efficiency. On August 31, 2019, the BinMade textile industry Internet platform was fully launched in English printing and dyeing. "Now the orders, equipment, production process, materials, sewage, water quality and other data of the whole factory are connected. The core business data I care about, such as equipment utilization rate, one-time success rate of dyeing, energy consumption and material consumption cost per day, are clear at a glance. In addition, environmental protection and safety are particularly important for our printing and dyeing enterprises. This platform associates VOC, industrial water quality, discharged COD and other data with process and quality for analysis and early warning Effectively reduce the cost and pressure of environmental protection, "said Wang Wenjun, the general manager of Yingli Printing and Dyeing, pointing to the screen," My factory director, workshop director and planner can also understand the indicators and processes they care about in real time. For example, in the production process, once the flue temperature of the molding machine is too high, the system will alarm in multiple channels, which can effectively prevent fire accidents. All of these have played a role in reducing costs and increasing efficiency. "

"We use the self-developed data center to comprehensively collect and connect the human, machine, material, law and environmental data within the enterprise, and then model according to the core indicators and business logic of textile printing and dyeing enterprises to achieve 7 * 24 hours of analysis, statistics, monitoring and early warning. We call this industrial intelligence (MI), compared with business intelligence (BI) The industry needs more real-time and accurate process coordination and management, and the necessity and value generated are also greater. For example, the early warning of equipment failure, personnel safety hazards, and fire can significantly reduce the cost and loss of enterprises, "said Huang Fuxin, vice president of Beijing Digital Technology Co., Ltd., the supplier of the project, "An enterprise with an annual output value of 200 million to 500 million yuan, such as English printing and dyeing, can generate direct benefits of about 5 million to 8 million yuan per year through our technology and products."

Data thinking leads textile industry from digitalization to digital industrialization

On the basis of industrial intelligence (MI), BinMade textile industry Internet platform also launched intelligent optimization and decision-making APP formed through data precipitation and learning, such as intelligent production scheduling, intelligent color matching, supply chain collaboration, etc., which formed a closed loop of collection, analysis, mining, learning and optimization. "Data will become the most important means of production and the core asset of enterprises and industries in the future," said Huang Fuxin. "We not only use technology and products to help enterprises turn data into assets and maximize the value of data, but also help enterprises and industries form data-driven thinking."

"In the process of the integration of textile industry and industrial Internet, there is industry digitalization first, and then digital industrialization. We should continue to promote industry digitalization to digital industrialization." Xia Lingmin, vice president of China Textile Industry Federation, pointed out that, "The first industrial revolution originated from textile, and now it is the rise of a new round of industrial revolution. The textile industry will also be in the forefront of change due to the joint promotion of technology and market. Compared with other manufacturing industries, textile has its own unique and complex business processes and logic, among which the differences in different fields are great. Therefore, it is particularly necessary to provide technical consultants and service providers who understand textile, focus on textile and have technical strength. At the same time, it is necessary to add Under the guidance of the big policy, we will introduce all forces including science and technology, capital, etc. to accelerate the realization of the transition from industrial digitization to digital industrialization. "